Master X-C Series Heavy-Duty Continuous Laser Cleaning Machine
Heavy-industry onsite surface-treatment solution for ship-building, construction-machinery, steel-structure, rail-transit, petro-chemical and heavy-duty equipment. Non-contact, substrate-safe rust-paint-weld cleaning, replace sand-blasting, grinding & UHP.water.
Product Overview
Master X-C family includes X80C(300oW), X60C(200oW), X50C(150oW) continuous-wavelaser cleaners. Designed for heawy-industry reality: huge immovable workpieces, tightdeadlines, field-site deployment. Wheeled portable chassis, gun-head ~0.7kg, multi-focus-length support. IP53 rated, works -30~60°C extreme site environment.
Four Core Heavy-Duty Cleaning Scenarios
- RUST REMOVALRemove iron-oxide, rust-layer & mill-scale to restore metal substrate.
- PAINT STRIPPINGStrip aged / failed coating, prepare qualified surface for re-painting.
- DEGREASINGEliminate processing oil, grease and surface contaminant to guarantee downstream-process quality.
- PRE-/POST-WELDClean weld-seam oxide, contaminant and weld-slag residue.
6 evaluation criteria for heavy-industry customer selection: Processing efficiency · Surface quality · Labor dependency · Waste management · Site adaptability · Long-term cost.
Six Major Heavy-Industry Target Sectors
Shipbuilding & Repair
Large-area corrosion on hull plate, deck & weld-seam. Cannot enter blast-booth, dry-dock charged by day.
Construction Machinery
Bucket/ boom heavy-rust & aged-paint refurbishment, mostly operated at outdoor job-site.
Steel-Structure
H-beam / box-girder pre-weld rust removal & post-weld spatter cleaning, tight project schedule.
Rail Transit
Bogie & axle high-precision components; zero substrate-damage, narrow maintenance outage window.
Petro-Chemical
Storage-tank, pipe & pressure-vessel pre-hot-work cleaning under rust-bearing running-status.
Heavy-Duty Equipment
Motor housing & heavy machinery on-site refurbishment localized precision rust-paint removal.
Four Core Heavy-Industry Pain-points
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Expensive Downtime
Dry-dock charged per-day; rework & delay cause huge economic loss.
High Labor & Recruiting Pressure
Grinding & blasting are heavy-dust high-intensity jobs; skilled operators are hard to hire.
Strict Environmental-Safety Compliance
Dust, solid-hazardous-waste disposal costkeeps rising.
Conventional Surface-Preparation Comparison
| Process | Strengths | Drawbacks |
|---|---|---|
| Manual Grinding | Flexible for small-spot local repair | Heavy-labor, inconsistent finish, risk of substrate gouging |
| Sand / Shot Blasting | High area throughput, mature process | Abrasive consumption, dust & hazardous waste; cannot process immovable large assets |
| High-pressure Water | Low dust, robot-compatible | Water & waste-water handling; flash-rust; high-pressure safety risk |
| Chemical Cleaning | Effective for certain contaminant categories | Chemical storage & PPE; waste-liquid treatment; material-compatibility constraints |
| Laser Cleaning | Non-contact, zero-abrasive, portable on-site, fully-parameter-driven | Higher CAPEX; must select matching power & process recipe |
Paradigm Shift: From Contact Removal to Non-Contact Treatment
Traditional Contact-type Methods
- Abrade away: Grinding / sand-blasting / shot-blasting
- Flush away: High-pressure water jet
- Corrode away: Chemical cleaning agent
Depend on consumables: abrasives, cutting-tools, water or hazardous chemical media.
Laser Non-contact Ablation
- Non-contact operation, will not gouge parent-metal
- Fully parameter-controlled, only remove surface contaminant
- Eliminate most traditional abrasive consumables
- Ready for automation & robotic-arm integration
Six-dimension Comparison Table: Laser VS Conventional Cleaning
| Evaluation Dimension | Mechanical Grinding | Sand / Shot Blasting | High-pressure Water | Laser Cleaning |
|---|---|---|---|---|
| Contact Mode | Contact | Contact | Non-contact | Non-contact |
| Traditional Consumables | Grinding-wheel / sand-paper | Blasting abrasive | Water resource | No abrasive consumables |
| Field-site Flexibility | High | Medium(Require closed booth) | Medium | High(hand-held on-site) |
| Labor Dependency | High | Medium-High | Medium-High | Significantly reduced |
| Waste Management | Grinding debris | Abrasive + rust-paint mixture | Mass waste-water | Only removed contaminant residue |
| Automation Potential | Low | High | High | High(Robot-integratable) |
Six Industrial-grade Capability Metrics for Heavy-Duty Laser Equipment
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Master X-C Series Technical Specifications
| Item | X80C | X60C | X50C |
|---|---|---|---|
| Laser Power | 3000W CW | 2000W CW | 1500W CW |
| Power Supply | 3-Phase 380V | 3-Phase 380V | Single-Phase 220V |
| Unit Weight | 80-105kg | 60-90kg | 60-90kg |
| Cooling | Dual-loop refrigerant direct-cooling | Dual-loop refrigerant direct-cooling | Dual-loop refrigerant direct-cooling |
| Operating Temp. | -30 ~ 60℃ | -30 ~ 60℃ | -30 ~ 60℃ |
| Target Scenario | Heavy rust, large-area heavy-industry | General heavy-industry | Portable fine-part processing |
| Ingress Protection | IP53 | IP53 | IP53 |
| Additional Note | Torch weight ~0.7kg; F400/F600/F800 optional focal-length; Pre-loaded process-recipes | ||
Four Major Technical Upgrades
Master X-C Series Continuous Laser Cleaning Machine
150oW-300oW industrial on-site rust & paint removal for shipbuilding, constructionmachinery, steel structure, petrochemical tanks. IP53 protection, portable on-siteoperation, zero substrate damage.
Master X-C Series Continuous Laser Cleaning Machine
150oW-300oW industrial on-site rust & paint removal for shipbuilding, constructionmachinery, steel structure, petrochemical tanks. IP53 protection, portable on-siteoperation, zero substrate damage.
Master X-C Series Continuous Laser Cleaning Machine
150oW-300oW industrial on-site rust & paint removal for shipbuilding, constructionmachinery, steel structure, petrochemical tanks. IP53 protection, portable on-siteoperation, zero substrate damage.
Master X-C Series Continuous Laser Cleaning Machine
150oW-300oW industrial on-site rust & paint removal for shipbuilding, constructionmachinery, steel structure, petrochemical tanks. IP53 protection, portable on-siteoperation, zero substrate damage.
Field Customer Cases
Case 1: Shipyard Rust-Paint Removal | Master X80C
Customer Pain:
Multi-layer heavy rust + aged ship-paint overlay on steel plate. Conventional blasting generates massive hazardous waste, risks substrate micro-damage and extends costly dock occupancy.
Solution & Result:
- Rust, mill-scale, aged paint removed in single pass, no secondary grinding required
- Surface-processing time reduced by >60% vs blasting; zero toxic marine runoff residue
- Abrasive-free, eliminates hazardous-waste disposal expense; parent-metal remains intact
Case 2: Large Electric Motor Housing Cleaning | Master X80
Customer Pain:
Complex gaps & high-precision tolerance. Blasting leaves embedded grit damaging laminations; chemical cleaning fails to reach narrow crevices.
Solution & Result:
- Precision-controlled laser only ablates surface rust, protects laminations & winding insulation
- Gun-head access cooling-fin gaps to clear trapped corrosion
- No embedded grit residue, preserves motor insulation & heat-dissipation performance
Case 3: High-strength Steel Truss Cleaning | Master X80
Customer Pain:
Complex node & lap-joint geometry; blasting leaves uncleaned dead-zones, heavy dust, high rework rate and risk of high-strength-steel substrate harm.
Solution & Result:
- Segment-by-segment scanning cleans beams, nodes and lap-joint dead-spots
- Uniform cleanliness grade, directly meets anti-corrosion painting surface-prep requirement
Case 4: Large Sheet-metal Pre-weld Preparation | Master X80
Customer Pain:
Mill-scale & surface rust cause welding porosity / inclusion defects; manual grinding is slow with inconsistent finish over large area.
Solution & Result:
- Customized 20-meter armored laser-cable; main-unit stationary, gun-head roam wide working-zone
- Mill-scale fully removed, bare metallic surface exposed; thin sheet no burn-through / deformation
Case 5: Confined-space Internal Dead-angle Rust Removal | Master X80
Customer Pain:
Inner corners & dead-zones of heavy steel-structure unreachable for blasting; poor ventilation, dust accumulation, manual operation dangerous & incomplete cleaning.
Solution & Result:
- Slender handheld torch access inner cavity & corner positions
- 5-10m long laser-cable; operator keep away from hazardous deep-zone
- No chemical agent volatilization, safer for closed-space work
Case 6: Heavy-equipment Refurbishment Rust-Paint Removal | Master X80
Customer Pain:
Refurbishment need remove heavy-rust & multi-layer aged paint; chemical stripping produce massive waste-liquid; manual grinding slow and risk substrate damage.
Solution & Result:
- Rust and old paint stripped in single pass, bare metal substrate exposed
- Continuous laser protect base-metal; no material thinning & thermal deformation
- Directly re-spray after cleaning, shorten equipment downtime cycle
Why Choose STRION LASER Master X-C Series
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Workpiece Too Large for Booth
Ship hull, tank, excavator cannot be moved intoblast/ shot-blast booth; cleaning must happenon-site.
Request On-site Demo & Custom Solution
Welcome for factory sample test or field demonstration, obtain heavy-industry tailored cleaning proposal.
Hotline:+86-28-85812068
Email: str@strlaser.com